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Electric Motors

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New Engine Concepts through E-mobility

E-scooters, e-bikes, e-cars, trucks and buses with electric drives, and even helicopters – driven by e-mobility, the development of electric motors is making progress by leaps and bounds. This progress comes with many new challenges for electromotor manufacturers regarding how to implement the developers' ideas and produce the motors cost-effectively from the prototype through to series production. Thanks to decades of experience in the automotive industry, WEISS can offer automation solutions for e-mobility that are based on standard components as well as highly integrated customized solutions.

Typical Processes

  • Packaging sheet metal bundles for stators and rotors
  • Automated application of magnets on/in the rotor
  • Inserting pre-produced coils into the stator
  • Coil-winding directly on the stator teeth

Application Examples

Bonding of Magnets

Bonding of Magnets

Torque rotary table TO combines high torque with high speed

Production of Motor Windings

Production of Motor Windings

Dynamic winding processes with water-cooled torque rotary table TO

Stacking of Sheet Bundles

Stacking of Sheet Bundles

Stacking and gluing of sheet metal stacks with linear transfer system LS280 and Pick&Place Module HP