LS Hybrid Linear Transfer System
For more output and flexibility
The LS Hybrid transfer system optimizes a classic pallet transfer system with mechatronic and highly dynamic properties. These features add more flexibility and efficiency to production lines. WEISS will design the drive technology and plug & produce properties with variable design freedom in accordance with the customer application. In addition, the system allows a longitudinally timed flow assembly to have more process capability, which is ensured by fast, precise carrier transport.
Machine concepts that are superior to purely linear machines with a rigid product flow are now possible. This makes the LS Hybrid a poster child for modern assembly automation that works efficiently as an integrable transport platform and reaches new productive spheres.
Benefits
- Performance increase: 20% higher number of cycles
- Dynamics: 40% shorter transport times
- Modular principle: drive modules for any requirement
- Efficiency: more processes in less space
- Process reliability: fast workpiece transport with high process capability of the transfer system
- Pure customer orientation: demand-oriented investment
- Plug & Produce: fast commissioning of the system
Technical Features
- Self-designed innovation with eCam Module
- Superimposed motion profiles of cylinder curve and servo motor
- Flexible system configuration based on a modular design principle
- A combination of different drive types: eCam and belt module or linear and belt module, each with a redirection module
- WEISS Application Software (W.A.S.) makes commissioning quick and easy
- Approx. 60 parts per minute, depending on stroke and process time
- Jerk-optimized motion profile
- Absolute locking without additional indexing
- Wide range of parts due to loading up to 10 kg
- Position, acceleration, speed and direction of movement freely programmable with linear motor module high precision (± 3/100 mm in X, Y and Z)
- Almost seamless stringing together of any number of eCam Modules with the same stroke possible
LS Hybrid
Technical Data
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cycles per minute :ca. 60
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max. load :bis zu 50 kg je Kettenglied (vertikale Einbaulage)
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workpiece exchange time :0,25 - 0,40 s
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process forces (without support) :ca. 1000 N
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length of workpiece carrier :220 mm
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length of tooling carrier plate :200-500 mm
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stroke e-cam module :64, 128, 256, 512 mm
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repeatability e-cam module (X-axis) :± 0,03 mm
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repeatability linear motor module (X-axis) :± 0,02 mm
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repeatability (Y-, Z-axis) :± 0,03 mm
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positioning accuracy corner module :± 0,15 mm
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Fieldbus interface :EtherCAT, Profinet, EtherNet/IP
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W.A.S. (WEISS Applications Software) incl. :yes
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cell length :1152 mm
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Power supply :200-480V, 50-60Hz
Precise positioning
Configuration Example
LS Hybrid with 2 eCam Modules on each side. For application requirements with consistent indexing at highest precision and dynamics.
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eCam Module (stroke options):64, 128, 256, 512
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eCam Module (# process stations):2x34, 2x16, 2x9, 2x4
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Linear Motor Module (line length):-
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Belt Module:-
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Corner Module (# process stations):Optional +2
Fast return
Configuration Example
LS Hybrid with 8 eCam Modules on one side for application requirements with consistent indexing at highest precision and dynamics. 8 Belt Modules on the opposite side provide the fast return.
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eCam Module (stroke options):64, 128, 256, 512
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eCam Module (# process stations):142, 70, 36, 19
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Linear Motor Module (line length):-
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Belt Module:Yes
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Corner Module (# process stations):Optional +2
Rotary tables without interlinking
Configuration Example
LS Hybrid with 2 eCam Modules on each side, each decoupled by 1 Double Belt Module for transport between process stations. Combination of different firmly interlocked process positions using different strokes with highest precision in each position.
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eCam Module (stroke options):64, 128, 256, 512
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eCam Module (# process stations):4x16, 4x7, 4x4, 4x2
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Linear Motor Module (line length):-
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Belt Module:Yes
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Corner Module (# process stations):Optional +2
Maximum flexibility & dynamics
Configuration Example
LS Hybrid with 3 Linear Motor Modules on each side, for freely definable positioning and process patterns as well as motion sequences with high accuracy requirements and cycle rates.
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eCam Module (stroke options):-
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eCam Module (# process stations):-
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Linear Motor Module (line length):2x3254mm
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Belt Module:-
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Corner Module (# process stations):Optional +2
Endlessly Couplable
Configuration Example
LS Hybrid with 5 eCam Modules on each side, virtually endlessly couplable and expandable without intermediate belts. For application requirements with consistent indexing at highest precision.
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eCam Module (stroke options):64, 128, 256, 512
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eCam Module (# process stations):2x88, 2x43, 2x22, 2x11
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Linear Motor Module (line length):-
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Belt Module:-
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Corner Module (# process stations):Optional +2
MISSING FOR PERFECT AUTOMATION
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